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A simple electrical switch In the simplest case, a switch has two pieces of metal called contacts that touch to make a circuit, and separate to break the circuit. The contact material is chosen for its resistance to corrosion, because most metals form insulating oxides that would prevent the switch from working. Sometimes the contacts are plated with noble metals. They may be designed to wipe against each other to clean off any contamination. Nonmetallic conductors, such as conductive plastic, are sometimes used. The moving part that applies the operating force to the contacts is called the actuator, and may be a toggle or dolly, a rocker, a push-button or any type of mechanical linkage (see photo). A simple semiconductor switch is a a transistor. Contact arrangements
Make-before-break, break-before-make In a multi-throw switch, there are two possible transient behaviors as you move from one position to another. In some switch designs, the new contact is made before the old contact is broken. This is known as make-before-break, and ensures that the moving contact never sees an open circuit. The alternative is break-before-make, where the old contact is broken before the new one is made. This ensures that the two fixed contacts are never shorted to each other. Both types of design are in common use, for different applications. Biased switches A biased switch is one containing a spring that returns the actuator to a certain position. The "on-off" notation can be modified by placing parentheses around all positions other than the resting position. For example, an (on)-off-(on) switch can be switched on by moving the actuator in either direction away from the centre, but returns to the central off position when the actuator is released. The momentary push-button switch is a type of biased switch. The most common type is a push-to-make switch, which makes contact when the button is pressed and breaks when the button is released. A push-to-break switch, on the other hand, breaks contact when the button is pressed and makes contact when it is released. An example of a push-to-break switch is a button used to release a door held open by an electromagnet. Changeover push button switches do exist but are even less common. Special types Switches can be designed to respond to any type of mechanical stimulus: for example, vibration (the trembler switch), tilt, air pressure, fluid level (the float switch), the turning of a key (key switch), linear or rotary movement (the limit switch or microswitch), or presence of a magnetic field (the reed switch). The mercury switch consists of a blob of mercury inside a glass bulb. The two contacts pass through the glass, and are shorted together when the bulb is tilted to make the mercury roll on to them. The advantage of this type of switch is that the liquid metal flows around particles of dirt and debris that might otherwise prevent the contacts of a conventional switch from closing. Other types of switch include: Intermediate switch A DPDT switch has six connections, but since polarity reversal is a very common usage of DPDT switches, some variations of the DPDT switch are internally wired specifically for polarity reversal. They only have four terminals rather than six. Two of the terminals are inputs and two are outputs. When connected to a battery or other DC source, the 4-way switch selects from either normal or reversed polarity. Intermediate switches are also an important part of multiway switching systems with more than two switches (see next section). Multiway switching Multiway switching is a method of connecting switches in groups so that any switch can be used to connect or disconnect the load. This is most commonly done with lighting. Two locations
More than two locations
Power switching When a switch is designed to switch significant power the transitional state of the switch as well as the ability to stand continuous operating currents must be considered. When a switch is on its resistance is near zero and very little power is dropped in the contacts, when a switch is in the off state its resistance is extremely high and even less power is dropped in the contacts. However when the switch is flicked the resistance must pass through a state where briefly a quarter (or worse if the load is not purely resistive) of the loads rated power is dropped in the switch. For this reason most power switches (most lightswitches and almost all larger switches) have spring mechanisms in them to make sure the transition between on and off is as short as possible regardless of the speed at which the user moves the rocker. Contact bounce Contact bounce (also called chatter) is a common problem with mechanical switches and relays. Switch and relay contacts are usually made of springy metals that are forced into contact by an actuator. When the contacts strike together, their momentum and elasticity act together to cause bounce. The result is a rapidly pulsed electrical current instead of a clean transition from zero to full current. The waveform is then further modified by the parasitic inductances and capacitances in the switch and wiring, resulting in a series of damped sinusoidal oscillations. This effect is usually unnoticeable in AC mains circuits, where the bounce happens too quickly to affect most equipment, but causes problems in some analogue and logic circuits that are not designed to cope with oscillating voltages. Sequential digital logic circuits are particularly vulnerable to contact bounce. The voltage waveform produced by switch bounce usually violates the amplitude and timing specifications of the logic circuit. The result is that the circuit may fail, due to problems such as metastability, race conditions, runt pulses and glitches. There are a number of techniques for debouncing (dealing with switch bounce) They can be split into timing based techniques and Hysteresis based techniques. Timing based Timing based techniques rely on adding sufficient delays to prevent bounce being detected. Their big advantage is they do not require any special design on the switch side and so are generally cheaper. However for good performance they must be designed to suit the switch (too much delay and the response will be needlessly sluggish, too little and bounce will not be eliminated). Resistor/Capacitor
State machines and software A finite state machine or software running on a CPU can be designed to wait a fixed number of clock cycles after any transition before registering another one. This provides a cheap option for debouncing when a microprocessor, microcontroller or gate array is already in use but is unlikely to be worthwhile if constructing with single logic gates. Hysteresis Alternatively, it is possible to build in hysteresis by making the position where a press is detected separate from that where a release is detected. As long as the bounces are small enough not to take the switch between these positions, bounce problems will be eliminated. Changeover switch A changeover switch provides two distinct events, the making of one contact and the breaking of the other. These can be used to feed the inputs of a flip flop. This way the press will only be detected when the pressed contact is made and the release will only be detected when the released contact is made. When the switch is bouncing around in the middle no change is detected. To get a single logic signal from such a setup a simple RS flip flop can be used. Variable resistance Normal switches are ing small. Then by feeding the output to a schmitt trigger the effect of those bounce based changes can be eliminated. Reference See also | |||||||||||||||||
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